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X-MAT introduces X-FOAM: A game-changing ceramic foam for extreme environments
Lightweight, machinable, and cost-effective, X-Foam sets a new standard in advanced engineering thermal protection.

X-MAT introduces X-FOAM: A game-changing ceramic foam for extreme environments

by Clarence Oxford
Orlando, FL (SPX) Nov 21, 2025

X-MAT has announced the release of X-FOAM, a ceramic foam engineered for use in environments demanding high thermal and structural performance.

X-FOAM, produced in the United States, is based on X-MAT's silicon oxycarbide polymer-derived ceramic resin. The manufacturing process yields a foam structure that is both lightweight and strong, offering high insulation capacity and resistance to elevated temperatures. The material also provides stiffness and machinability, with reduced cost compared to traditional ceramics.

"This is a major step forward for high-temperature applications," said Josh McConkey, Commercialization Lead. "X-Foam delivers the strength and heat resistance demanded by aerospace and advanced engineering industries, but at a fraction of the cost of existing materials. It's tough, lightweight, machinable, and built to perform where other materials fail."

Applications for X-FOAM include aerospace insulation, molten metal filtering, hot gas filtration, furnace and pyrolysis insulation, and oven furniture.

The material can be machined after firing using CNC or manual tools, maintains precise edges, and displays resistance to vibrational stress.

"X-MAT is always reimagining high-performance materials," said Bill Easter, CEO of X-MAT. "With X-Foam we're seeing what's possible when innovation meets real-world needs - a ceramic foam material that's not only high-performing but also highly practical. This product has the potential to redefine insulation, protection and performance in some of the harshest environments imaginable.

Related Links
Ceramic Foam - X-FOAM
Space Technology News - Applications and Research

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